The machine is designed to process steel coils with a thickness between 0.8mm and 1.3mm and a coil width of either 1219mm or 1250mm. Standard coil weights up to 5 tons are supported. The specific steel grade or coating should be selected based on your project’s structural and corrosion-resistance requirements, especially for high-rise buildings where load-bearing capacity is critical.

The closed type deck profile features a more complex cross-section with closed ribs, providing higher structural strength and load-bearing capacity compared to open type profiles. This makes it suitable for high-rise steel buildings where it can be directly combined with welded steel mesh and concrete. The closed design also reduces steel consumption under equal load capacity, helping to lower overall material costs.

The machine’s forming speed ranges from 8 to 12 meters per minute, with a main power of 2×11KW and hydraulic power of 7.5KW. The PLC control system operates on Panasonic components. The overall machine dimensions are approximately 13,500mm × 1,500mm × 1,300mm, and it weighs about 12 tons. These specifications are suitable for medium-scale production of closed type steel deck flooring.

This machine uses between 26 and 35 roller stations. The shaft diameter is 76mm, and both shafts and rollers are made of 45# steel. Rollers undergo quenching treatment followed by electroplating for durability and surface quality. This configuration ensures accurate profile formation and consistent output for the closed type deck design throughout the forming process.

The machine uses hydraulic cutting blades made from Cr12MoV tool steel, which is known for its high wear resistance and longevity. The hydraulic power is 7.5KW, and the cutting blades are suitable for cutting the formed profiles to the required lengths. The specific cutting length and control method are typically coordinated with the PLC system to match your production needs.

The existing specifications include a material thickness of 0.8–1.3mm, coil width of 1219/1250mm, and 26–35 roller stations. Customization for different profile shapes or wave heights would likely require adjusting the roller sets and potentially the cutting system. For punching or embossing patterns, additional equipment may be needed. Contact MTC Industrial with your detailed profile drawings and production requirements to discuss feasibility and machine modifications.

This equipment is CE approved, indicating it meets European safety, health, and environmental protection standards. It also comes with a two-year or 5,500 working hour warranty, whichever comes first. Additionally, installation and commissioning are provided free of charge by MTC Industrial, which helps ensure the machine is set up correctly and ready for production operations.