Z Purlin Quick Change Roll Forming Machine Shipped to Cyprus in 40HQ Container
At MTC Machinery, we continue to expand our global footprint in the roll forming equipment industry. We are proud to announce the recent shipment of a fully customized Z purlin quick change roll forming machine to our esteemed customer in Cyprus. Packed into a single 40HQ container, this high-performance machine is designed to deliver precision, versatility, and durability for Z section steel production (Another shipping to Europe of C/Z purlin quick change roll forming machine), making it an ideal solution for modern construction and metal building systems where Roof and Wall panels will be installed.
This delivery is another milestone in our mission to support customers worldwide with tailored metal forming solutions. The Z purlin roll former shipped to Cyprus offers the ability to switch sizes quickly, process a wide range of thicknesses, and perform high-speed production while maintaining outstanding dimensional accuracy. The quickchange z purlin roll forming machine also features a four-station punching system, allowing multiple hole types and configurations to be completed inline, saving time and improving production efficiency.
Table of Contents
What’s Included in the Shipment
The quick change z purlin roll forming line shipped includes everything needed to start immediate production upon installation. Below is a breakdown of the major components included:
- Manual Decoiler – Designed for loading steel coils manually, this unit supports smooth feeding and tension control, ideal for smaller-scale operations or flexible material handling.
- Main Roll Forming Machine – The core component of the system. It features a modular roller design, precisely machined shafts, and a quick size-change mechanism for fast transition between different Z purlin sizes.
- Hydraulic Punching Stations – The system includes four hydraulic punching stations. These can be programmed for web holes, flange holes, and other configurations as per project requirements.
- Hydraulic Station – Provides the necessary power for punching and cutting operations. It’s engineered for high pressure, long-duration work with reliable components and minimal maintenance needs.
- PLC Control System – Based on an industrial-grade PLC, the system is equipped with a user-friendly HMI touchscreen for recipe selection, hole configuration, punching delay, and auto/manual modes. It supports automatic length measurement, hole positioning, and batch control.
- Exit Tables – Modular, heavy-duty non-powered tables for stacking and collecting finished Z purlin sections after the forming and punching processes.
Technical Parameters of the Z Purlin Quick Change Roll Forming Machine Line
| Item | Specification |
|---|---|
| Material Thickness | 2.0–3.5 mm |
| Material Type | Galvanized steel, black steel, mild steel |
| Yield Strength | Up to 350 MPa |
| Formed Product | Z purlins with width range 120–300 mm |
| Height Range | 40–80 mm |
| Flange Lip | 15–20 mm |
| Rollers Material | GCr15 steel with hard chrome coating |
| Shaft Diameter | 80 mm solid shaft |
| Main Drive Motor Power | 22 kW |
| Hydraulic Cutting | Pre-cut system with length tolerance ±1.0 mm |
| Hydraulic Punching | 4 stations, servo-positioned |
| Control System | Industrial Controlled Computer |
| Line Speed | 10–15 m/min including punching |
| Size Changing | Manual width adjustment with digital gauge |
| Machine Frame | Welded steel frame, stress-relieved |
| Power Supply | 380V, 50Hz, 3 Phase (customizable) |
| Container Load | 1 × 40HQ |
Fast Change & Precision Punching
One of the key advantages of this z purlin roll forming machine is its quick size-change function. Operators can switch from one Z profile to another in under 15 minutes by adjusting the rollers with a handwheel and visual gauge. This reduces downtime and allows flexible production, which is crucial for job shops and multi-project operations. The fast change system also ensures high repeatability, making it suitable for long-run production of standardized Z sections.
The four punching stations give the user excellent flexibility to create various hole shapes and locations along the web or flange. These punching stations are servo-positioned for accuracy and can be programmed via the PLC interface. Typical punching patterns include oblong holes, round holes, and slots, enabling compatibility with a wide range of construction applications including solar panel mounting structures, steel buildings, warehouse racks, and more.
Packing and Loading for Export
All z channel roll forming machine parts were packed securely with anti-rust protection and reinforced frames for long-distance shipping. The components were loaded into one 40HQ container by experienced logistics staff. Electrical and hydraulic systems were disassembled and color-coded for quick reconnection upon arrival. A full set of documentation, including operation manuals, electric drawings, and video tutorials, was also included to support smooth installation and commissioning at the customer’s site.
To ensure the customer can start production immediately, MTC Machinery offers full after-sales support including remote video guidance, spare parts availability, and optional on-site installation service. The control system is equipped with remote debugging capabilities, allowing our engineers to troubleshoot and assist in real time. We believe that long-term partnerships are built on reliable service and open communication, and we are fully committed to our Cyprus customer’s success.
Final Thoughts
The successful shipment of this Z purlin production line to Cyprus reflects our commitment to engineering excellence, custom manufacturing, and reliable delivery. Whether for solar structures, industrial buildings, or prefab construction, our roll forming lines offer the flexibility, speed, and precision our clients need to stay competitive. For more information about our Z and C purlin lines or to request a customized solution, feel free to contact MTC Machinery today.
MTC supplies roll forming machines to a variety of applications including:
- Construction and building industry
- Automotive industry
- Appliance manufacturing industry
- Furniture industry
- Solar energy industry
- Material handling industry
- Infrastructure industry
- Electrical enclosures industry
- Rack & shelf industry
- and so on….
About MTC. – MTC. (“Make True Change”) has a history of quality and service dating back to 2009. Since its founding, the company has expanded its market to over 30 countries and is now one of the leading privately held suppliers of roll forming solutions, including various metal forming related equipment in China.
Frequently Asked Questions
What range of Z purlin sizes can this quick change roll forming machine produce? ›
This machine line is configured for Z purlins with a width range of 120–300 mm and a height (web) range of 40–80 mm. The flange lip can be formed from 15–20 mm. This flexibility allows the machine to produce various standard Z profiles used in construction and metal building systems, but the exact profile range should be confirmed with MTC engineers for your specific project needs before ordering.
What materials and thicknesses can this Z purlin roll forming machine process? ›
The machine is designed to roll form galvanized steel, black steel, and mild steel with a yield strength of up to 350 MPa. The supported material thickness range is 2.0–3.5 mm. These parameters make it well-suited for producing structural purlins that will support roof and wall panel systems. If you plan to use other steel grades, please discuss the specifics with MTC to ensure compatibility with the forming rollers.
How does the quick change mechanism work and how long does it take to switch sizes? ›
The quick change function allows the operator to manually adjust the roller positions using a handwheel and a visual digital gauge. This straightforward setup enables precise, repeatable changes from one Z profile to another without changing rollers. The operator can switch sizes in under 15 minutes, which helps minimize downtime between production runs and makes the machine suitable for both specialized job shop work and larger continuous orders.
What punching capabilities are integrated into this production line? ›
This line is equipped with four hydraulic punching stations that are servo-positioned for accuracy. They can be programmed to create a variety of web and flange hole configurations, such as round holes, oblong holes, and slots, directly in the forming line. This inline punching avoids the need for secondary handling and drilling, significantly improving production efficiency for projects with specific hole patterns.
What is the production speed of the Z purlin line? ›
The line has a forming speed of 10–15 meters per minute when operating with the four-station punching system engaged. The actual throughput you will achieve depends on the complexity of the punching patterns, the length of the purlins being cut, and the material grade and thickness. MTC can generally supply a faster forming speed when the punching stations are bypassed, but this specific line’s rating is as stated above.
What are the electrical requirements for this machine’s installation? ›
Based on the shipment, this machine is configured for a 380V, 50Hz, three-phase power supply. However, MTC notes that the power supply can be customized to suit your local grid and facility requirements. Before installation, you should verify your site’s available voltage and frequency so that we can confirm the control systems and motors will operate correctly and avoid any commissioning delays on your end.
How is the machine packed for shipping and what documentation is included for setup? ›
For export, all major components are disassembled and color-coded, and the machine is packed with anti-rust protection and reinforced frames before being loaded into a 40HQ container. A comprehensive manual set is included in the shipment. This contains operational instructions, electric drawings, and video tutorials to help you reconnect the electrical and hydraulic systems and begin commissioning once it arrives at your site.
