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C and Z Purlin Quick Change Roll Forming Machine
C and Z purlin quick change roll forming machine manufactures both Cee & Zed shaped section channels with shapes and sizes quick changed by PLC control. For a steel structural building project, people always use Cee and Zed steel purlins (different web sizes and different flange sizes).
A traditional c and z purlin quick change roll forming machine can make many section channels of different sizes (standard: 6 different sizes varied from 80-300mm web sizes,50-100mm flange sizes,15-20mm leg sizes), but it needs manual changing and each size changing will take at least 2 hours, as a result, traditional c/z steel purlin roll forming machines don’t work so much efficiently.
To follow customized needs for different production capacities, roll forming machine innovators have developed semi-automatic roll forming machines for producing C OR Z shaped channels (not C and Z).
To follow customized needs for different production capacities, roll forming machine innovators have developed semi-automatic roll forming machines for producing C OR Z shaped channels (not C and Z).
On a semi-automatic c and z purlin quick change roll forming machine, there are three separate rolling tools installed on three sub-frame which can move horizontally. Like a traditional c or z steel purlin roll forming machine, this semi-automatic roll forming machine makes different c or z shaped section channels by manual changing. However, on a traditional c/z purlin roll forming machine, we change spacers between rolling tools, while on a sem-automatic machine, operators just move the respective sub-frames to adjust for different sizes of web heights or flanges.
Table of Contents
Brief Introduction of Interchangeable C/Z Purlin Roll Forming Machine
Due to the birth of semi-automatic c and z purlin quick change roll forming machines, the changing time is greatly improved.
However, this c and z purlin quick change roll forming machine cannot make both C and Z shaped section channels. People still need two machines for the manufacturing of C and Z steel purlins. Investment on two roll forming machines (c steel purlin roll forming machine and z steel purlin roll forming machine) is not ideal solution to contractors or distributiors. As a result, our genuis roll forming engineers have pictured out a new type roll forming machine image in their mind.
Finally, a c/z purlin interchangeable roll forming machine has been designed to produce both C and Z steel purlins with any sizes available. The profile change including cutting dies for C to Z takes at most 30 minutes (just clutches taken out, a 180° turning on some rolling tools and clutches inserted in) and size change needs at most 5 minutes (just input the required distance through the touch screen on PLC control cabinet ). So much efficiency has been improved by this c and z purlin quick change roll forming machine.
However, this c and z purlin quick change roll forming machine cannot make both C and Z shaped section channels. People still need two machines for the manufacturing of C and Z steel purlins. Investment on two roll forming machines (c steel purlin roll forming machine and z steel purlin roll forming machine) is not ideal solution to contractors or distributiors. As a result, our genuis roll forming engineers have pictured out a new type roll forming machine image in their mind.
Finally, a c/z purlin interchangeable roll forming machine has been designed to produce both C and Z steel purlins with any sizes available. The profile change including cutting dies for C to Z takes at most 30 minutes (just clutches taken out, a 180° turning on some rolling tools and clutches inserted in) and size change needs at most 5 minutes (just input the required distance through the touch screen on PLC control cabinet ). So much efficiency has been improved by this c and z purlin quick change roll forming machine.
Technical Specifications of Interchangeable C/Z Purlin Roll Forming Machine
- Raw material: Q235 Galvanized steel coil or Cold rolled steel;
- Thickness of Material:2—3.2mm;
- Yield strength of raw materials: 235MPA-345MPA;
- Coil Weight:5 Tons;
- Leveling Thickness:1.6-3.2mm;
- Diameter of Leveling Roller: 90mm;
- Material Width: 300-580mm;
- Feeding guide: 2 pairs slide wheels for adjusting left hand right;
- 2 Pairs pinch rollers: one in each side of leveler;
- 7-Roller Leveler:3 rollers up and 4 rollers down with no power;
- Forming speed: 0-15m/min(not including punching and cutting);
- Forming steps: 15 stations;
- Diameter of Shafts: 70mm;
- Material of Roller: high quality GCR15 bearing steel;
- Driven: Hydraulic driven type;
- The Max punching thickness: 3.2mm;
- Hydraulic puning & cutting: Stop to punch and cut;
- Materials of Punching Molds:Cr12MoV steel with quench treatment;
- Material of Cutting Blades:Cr12 steel;
- Hydraulic Power: 30KW;
- Hydraulic Cutting:Automatically cutting according to the length and quantities the clients set on the touch screen
- Tolerance of cutting length:+/-2mm
- PLC Control Box: 700mmx1000mmx300mm
- Control System: PLC, inverter and HMI touch screen and Omron encoder
- Voltage: 380V, 50Hz, 3 phase
“You’ve made such a great roll forming equipment that helps me complete my projects so much faster and easier. ”
We make things easy for projects.
Roll forming machine usually is always our first choice as long as we need to produce metal sheet or steel section products. A roll forming machine can do automatic jobs of bending, cutting, pressing for holes and slots, and straightening etc.
Roll forming machines have so many advantages over press brake and shearing machines! With rollforming equipment, we can save much more time, working area, money as well as labors.
There are numourous roll forming applications where we need a roll forming machine. For example, we need roll forming machines to produce metal roofing and wall/siding. We must use decking roll forming machines to produce metal or steel decking for roofing and floor. Guardrail roll forming machines are used for producing crash barriers or guard rails on highway construction. Besides, we can find in the markets c/z steel purlin roll forming machines, top hat purlin roll formers; stud and track roll former for light weight steel buildings; down pipe roll forming machines and roll forming machines for door products etc.
Roll forming machines have so many advantages over press brake and shearing machines! With rollforming equipment, we can save much more time, working area, money as well as labors.
There are numourous roll forming applications where we need a roll forming machine. For example, we need roll forming machines to produce metal roofing and wall/siding. We must use decking roll forming machines to produce metal or steel decking for roofing and floor. Guardrail roll forming machines are used for producing crash barriers or guard rails on highway construction. Besides, we can find in the markets c/z steel purlin roll forming machines, top hat purlin roll formers; stud and track roll former for light weight steel buildings; down pipe roll forming machines and roll forming machines for door products etc.
Related Steel Purlin Roll Formers
C and Z steel purlins are necessary for the modern steel industrial buildings, and some residential building as well, and various kinds of c/z purlin roll forming machines have been developed to produce C/Z/U steel purlins.
