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Metal Sheet Roll Forming Machine

Metal sheet roll formers are widely used to manufacture high-quality metal roofing and wall cladding panels. The most popular roof and wall roll forming machines in the market can produce a variety of profiles, including IBR roofing sheets, corrugated sheets, trapezoidal roof panels, IDT roofing sheets, Russian 1100 metal step tiles, wall siding, KLIP-LOK 406 & 700, KR18/KR24 standing seam roofing, BEMO roof sheets, and concealed fixing roofing panels etc. These machines are designed for efficiency, precision, and durability, making them ideal for industrial, commercial, and residential construction projects.
metal sheet roll forming machine

Regular Components of Metal Sheet Machines

5T/10T Decoiler
Manual/Hydraulic Type Optional
Feeding Guide
Feed materials to roll forming unit
Roll Forming Unit
Roll forming to required profiles
Cutting Unit
Usually hydrualic cutoff
Exit Table
Unpowered tubes transmission racks
Control System
PLC Control with Inverter and encoder
All our features are customizable to customers
HIGH-PRECISION AND AUTOMATION

Optimize your workforce by upgrading your Roof & Wall roll forming machines

IBR sheet roll forming machine

IBR Sheet Roll Forming Machine

686 & 790 profiles popular in Africa

The IBR sheet roll forming machine is a fully automated roll forming equipment for manufacturing high-quality IBR roofing sheets. IBR sheets, also known as Inverted Box Rib sheets, are widely used for exterior cladding and roofing in commercial, industrial, and residential buildings. These sheets are typically made from galvanized steel with a thickness of 0.4 mm to 0.8 mm and standard widths of 925 mm or 1219 mm. With this roll forming machine, manufacturers can efficiently produce IBR roofing sheets with an effective width of 686 mm or 890 mm, ensuring consistent quality, durability, and precise dimensions for a variety of construction projects.
double layer roll forming machine

Double Layer Roll Forming Machine

Double Output, Affordable Investment”. Two profiles on One machine.

A double layer roll forming machine allows manufacturers to produce two different profiles, such as trapezoidal sheets, corrugated panels, IBR roofing, or wall cladding, sometimes even glazed tiles on a single machine. It is highly economical, saving both investment and workshop space while ensuring precise and consistent panel quality. Normally it’s built as two layers, top and down, so it’s called double layer machine. Some people may call it double sheet roll forming machine, double deck roll forming machine or dual level roll forming machine as well. The only limitation is that the two profiles cannot be made simultaneously, and switching between layers is required.
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Standing Seam Roll Forming Machine

Concealed Fixing Roof Panels, KR24/LR24 Roofing, Snap Lock

A standing seam roll forming machine is built for premium roofing systems where ordinary metal sheet formers fall short. Unlike standard roll forming lines, it uses sophisticated tooling to produce concealed-fix metal roofing panels such as KR24 roofing, LR24 roofing, and Snap Lock Standing Seam sheets, ensuring watertight performance and a sleek architectural finish. Compatible with pre-painted steel, galvanized steel, Zincalume/Galvalume, and aluminum, it delivers panels that combine strength, durability, and modern aesthetics. This machine is the go-to solution for airports, stadiums, offices, and high-end residential projects.
Q1: What is a metal sheet roll forming machine?

A: It is a production line that continuously forms metal coils into roofing sheets, wall panels, or structural sections through a series of rollers. The process ensures precise dimensions and high efficiency for mass production.

Q3. What types of products can it produce?

A: They can manufacture roof sheets, wall cladding, corrugated panels, standing seam roofing, sandwich panels, and decorative siding panels.

Q5: What are the main advantages of roll forming?

A: Compared to press braking or stamping, roll forming provides continuous production, lower material waste, consistent quality, and reduced labor cost, making it ideal for medium and large-scale projects.

Q7: What is the difference between a single layer and a double layer roll forming machine?

A: A single layer machine produces one profile, while a double layer machine integrates two sets of rollers to make two profiles on the same line. However, both profiles cannot run at the same time.

Q2: What materials can be used?

A: Roll forming machines can process galvanized steel, pre-painted steel, galvalume, stainless steel, aluminum, and even copper. The thickness range is usually 0.3–6.0 mm depending on the profile.

Q4: How is the machine controlled and operated?

A: The machine features a PLC control system with a touch-screen interface for easy operation, allowing quick setup, profile changes, batch counting, and fault diagnosis.

Q6: Do you provide on-site installation and training?

A: Yes, MTC offers complete installation services and operator training as per required to ensure your team can run the equipment efficiently from day one.

Q8: Can the machine be integrated with other production lines?

A: Yes. The roll forming machine can be combined with coil loading systems, automatic stacking, and other downstream equipment to create a fully automated metal decking production line.

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    METAL SHEET ROLL FORMING MACHINES was last modified: November 25th, 2025 by MAXON®
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