MTC is specialized in designing and building customised roll forming machines. Recently we have produced a European-quality glazed roof tile roll forming machine for our client in UK.

Metal glazed roof tiles represent a modern twist on traditional roofing materials, blending the durability and strength of metal with the aesthetic appeal of glazed tiles. These tiles combine the robustness of metal roofing with a protective glazed finish, creating a unique and versatile roofing solution.

Metal glazed roof tiles are typically made from materials such as steel or aluminum, known for their strength, longevity, and resistance to corrosion. These metal sheets undergo precision manufacturing processes to form individual tiles with specific profiles and shapes. The tiles are then coated with a specialized glaze, applied through advanced techniques, to provide a protective layer over the metal surface.

A glazed tile roll forming machine typically produces metal roof tile with steps out of 0.3-0.6mm thick material. Usually a regular glazed roof tile roll forming machine has integrated forming stands and chain-sprockets transimission.

However, this machine has gear-box transmission method and individual forming stands design. In addition, it has a safety cover on the machine as per customer’s request. Not only it has a better outlook with such designs, but also does it’s more stable, compared to a regular glazed roof tile roll forming machine.  According to EU policy, CE is a compulsory certificate to import roll forming machines out of Europe. Therefore, we accquired CE certificate and accordingly we build safety cover for this glazed roof tile roll forming machine.

GLAZED ROOF TILE ROLL FORMING MACHINE DESCRIPTION

Generally a regular glazed tile roll forming machine works at speed 0-5m/min. But, this roll forming machine can make step roofing tiles at speed up to 8m/min.

For most of projects, there is no need to use gear-box transmission step roof tile roll former.  It’s about 40% as expensive as a regular step tile roll former.  In some cases, when we have large amount orders of step tiles or metal glazed roofing tiles, we need high-speed machine to ensure the capacity and stable production.

Despite of different designs, this European-quality glazed roof tile roll forming machine has the same components as a regular metal roof tile machine does. Main components are decoiler, feeding guide, roll former, transmission unit, cutting unit, hydraulic unit, PLC control unit and exit tables.

Technical Parameters of this Glazed Tile Roll Forming Machine

• Uncoiler/Decoiler: Manual type
• Raw Material: Colorbond Steel Coil; Prepainted steel coil;
• Material thickness:  0.3mm-0.6mm
• Material width: 1250mm
• Weight of coil:  ≤ 5 mt
• Roll Forming stations: 16 tations
• Roller Diameter: 76mm
• Roller material: 45# steel, coated with 0.05mm thickness hard chrome
• Main motor power: 5.5kw
• Hydraulic  power: 5.5kw
• Material of Pressing die: Cr12 steel;
• Material of Cutting Die: Cr12 steel;
• Tolerance: 1.5mm
• Forming speed: 0-8m/min
• Control system: Siemens PLC with touch screen
• Power supply: 380V/50HZ/3 phase
• Approx dimensions: 8900mm x 1500mm x1500mm

Functionality and Process

The machine operates by continuously feeding metal coils through a series of precisely engineered rollers and dies. These rollers shape the metal into the desired profile, forming the distinctive design characteristic of glazed tiles. The process involves roll forming the metal sheets while simultaneously applying a protective coating or glaze, typically made of materials like ceramic or enamel. This coating enhances the tile’s durability, weather resistance, and aesthetics.

Features and Capabilities

Glazed tile roll forming machines are versatile, capable of producing various tile profiles, shapes, and sizes to meet diverse architectural and design requirements. They accommodate customization options, allowing for different tile lengths, widths, and surface textures. Additionally, these machines offer flexibility in creating tiles with different color variations, catering to the preferences and specifications of construction projects.

Advantages in Construction

The use of roof tile roll forming machines in construction offers numerous advantages. These tiles not only provide an attractive finish but also offer excellent durability, resistance to corrosion, and weatherproofing qualities. They contribute to the overall structural integrity of buildings while adding aesthetic value. Moreover, the high-speed and precision production capabilities of these machines ensure consistent quality and reduce material waste, making them a cost-effective solution for roofing and cladding needs.

Conclusion

In the construction industry, glazed tile roll forming machines stand as essential equipment for creating roofing and cladding materials that blend functionality with aesthetics. Their ability to produce high-quality, customized glazed tiles efficiently plays a vital role in ensuring durable and visually appealing building exteriors. As a result, these machines remain integral to the production process, meeting the demand for reliable, long-lasting, and visually striking roofing solutions in modern construction practices.