Steel floor decking roll forming machine was loaded for delivery
On January 5th, 2017, we proudly delivered our first equipment to a domestic client for the new year: a steel floor decking roll forming machine designed to manufacture high-quality metal floor decks. This modern machinery is designed to meet the specific needs of the Chinese construction market, ensuring durability and reliability in the production process.
Table of Contents
Overview of Metal Decking
Metal decking is a crucial component in modern construction, providing structural support and enhancing the integrity of various buildings. There are several types of metal decking, each designed to cater to specific needs and applications.
- Composite metal decking: 1.5″ composite floor decking, 2″composite floor decking, 3″composite floor decking combines a steel deck and concrete to create a cohesive floor system that efficiently handles loads while minimizing weight.
- Form Decking, on the other hand, is often used as a base for poured concrete, providing a strong substrate while allowing for easy installation.
- Roof Decking like B Deck and N Deck is specifically designed for use in roofs, offering water drainage capabilities and superior load-bearing properties.
- Standing Seam Decking features interlocking panels to form a continuous, watertight surface, commonly utilized in industrial and commercial buildings. Understanding the various types of metal decking helps architects and builders choose the right solution for their projects, ensuring durability, safety, and performance.
Overview of the Steel Deck Roll Forming Machine
Our steel floor deck roll forming machine is designed for durable steel deck systems for the construction industry. Designed for metal floor deck roll forming, this equipment is ideal for producing high-strength decking sheets that are widely used in commercial buildings, industrial facilities, and infrastructure projects.
This delivered metal floor deck roll forming machine for our domestic client is equipped with 28 forming stations and two powerful motors, each with a capacity of 11KW. This configuration allows for efficient production of metal floor decks that are not only lightweight but also extremely robust. The produced decks are intended for use in concrete infrastructures, which will be filled after installation for added strength.
This construction metal deck manufacturing system is equipped with automated roll forming systems to streamline the entire production process. With PLC controlled forming machinery, operators can easily adjust parameters through a touchscreen interface, achieving precise control over dimensions, cutting length, and speed. This intelligent system ensures efficient metal deck solutions.
Key Technical Parameters
Main components for this metal floor deck roll forming machine are listed as manual de-coiler, feeding guide with an electrical entry shear of motor power 0.75KW, two pieces of roll forming parts, transmission system, cutting system, hydraulic system, PLC controly system and runout tables. A 5TON hydraulic decoiler and an auto stacking machine for 6m or 12m deck sheets are optional as per requests.
To better understand the capabilities of our floor deck roll forming machine, consider the following technical parameters:
| Parameter | Specification |
|---|---|
| Forming Stations | 28 stations |
| Motor Power | 2 x 11KW |
| Maximum Deck Length | 12m |
| Cutting System | Electrical entry shear |
| Hydraulic Power | 4 KW |
| Transmission System | Chain-sprockets transmission |
| Control System | PLC Control System |
| Optional Features | Auto stacking machine |
The structure of this machine supports two roll forming parts, a necessary design feature due to the number of stations and the length required for producing longer deck sheets. This design not only enhances the functionality but also minimizes transportation costs, making it a cost-effective choice for manufacturers.
Components Breakdown of Floor Decking Roll Forming Machine
The steel deck roll forming machine is equipped with various critical components, including:
- Manual Decoiler: Assists in unraveling coiled steel for the forming process.
- Feeding Guide: Guides the steel into the machine for precision forming.
- Roll Forming Parts: Comprising high-quality steel molds that shape the metal.
- Transmission System: Ensures a smooth transfer of power throughout the machine.
- Cutting System: Facilitates precise cuts to the desired length.
- Hydraulic System: Powers the shaping and cutting processes.
- PLC Control System: Allows for programmable operations, improving overall efficiency.
- Runout Tables: Support the finished product during the production process.
Frequently Asked Questions (FAQs)
- What is the primary purpose of a steel decking roll forming machine?
- The primary purpose is to manufacture metal floor decks that can be used in construction, specifically for concrete-filled applications.
- How does the hydraulic system work in the machine?
- The hydraulic system uses fluid power to facilitate cutting and shaping of the metal sheets, providing superior force and efficiency.
- What is the maximum length of metal deck sheets this machine can produce?
- Our machine can produce metal deck sheets up to 12 meters in length, with options for 6-meter sheets as well.
- What are the benefits of using a PLC control system?
- A PLC control system enhances automation, improves accuracy, and simplifies operations, allowing for programmable settings that can be adjusted as needed.
- Can the metal floor deck machine accommodate different types of metal?
- Yes, the machine is designed to work with various metal types, depending on the specifications and requirements of the manufacturing process.
- Are there any optional features available for the machine?
- Yes, we offer optional features such as a hydraulic decoiler and an auto stacking machine for efficient handling of finished products.
- What maintenance is required for this steel decking machine?
- Regular maintenance includes lubrication of moving parts, inspection of electrical components, and cleaning of the hydraulic system to ensure optimal performance.
- Is training provided for operating a roof decking roll forming machine?
- Yes, we provide comprehensive training for operators on how to effectively use and maintain the machine.
Ready to order? Check our Metal Deck Roll Forming Machine for Sale.
Metal Deck Roll Forming Machine For Sale
Our Metal Deck Roll Forming Machine for sale efficiently produces versatile metal decking profiles including B Deck, N Deck, 1.5″, 2″, and 3″ Composite Floor Decks, and Laminas Losacero 25 decking sheet. Equipped with advanced PLC controls and automatic cutting, this machine ensures consistent quality and easy profile changes to meet diverse project needs. For added convenience and labor savings, an optional automatic stacker or stacking system can be included, allowing for streamlined production and handling. This decking roll forming machine is ideal for contractors and fabricators seeking high efficiency, reliability, and flexibility in metal deck production.
26 in stock
Why Choose MTC?
As one of the leading suppliers of high-quality roll forming machines, MTC provides steel deck production equipment that ensures consistent quality and long service life. The robust machine structure, combined with advanced technology, makes it a reliable choice for companies looking for cost-effective metal forming solutions without compromising performance.
Our equipment is designed for durable steel deck systems, providing strong load-bearing capacity and structural reliability. The machine can handle different raw materials, thicknesses, and profiles, offering flexibility for diverse project requirements. Whether you are producing decking for high-rise buildings, bridges, or commercial complexes, our machine ensures efficient metal deck solutions to meet the growing demand in modern construction.
Choosing MTC means investing in proven technology and trusted expertise. Since 2012, we have supplied roll forming machines worldwide, earning a strong reputation in the USA, Australia, Europe, and the Middle East. With a focus on innovation and customer satisfaction, our steel deck roll forming machines help clients reduce costs, improve efficiency, and expand their production capacity.
If you are searching for a cost-effective, durable, and automated solution for your decking production, MTC’s steel floor decking roll forming machine is the right investment for your business. Contact us today to get a customized solution tailored to your needs.
