A Standing Seam Bemo Sheet Roll Forming Machine is Completed.
Standing seam roofs are a popular choice in modern architecture due to their durability and excellent water management capabilities. Among the various types of standing seam roofing, BEMO sheets are recognized for their efficiency and visual appeal. MTC specializes in a range of metal roofing and wall panel machines, including a customized standing seam roll forming machines. We just completed the production of a standing seam bemo sheet roll forming machine designed for automatically manufacturing 450/400-65 standing seam roof panels which are also known as bemo sheets.
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Bemo Sheet Roll Forming Machine for Efficient Roofing Production
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Discover MTC’s advanced Bemo sheet roll forming machine, designed for durable and versatile roofing production. Learn more about its features and benefits!
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Short Description of the Order
The order was placed in the middle of November 2016. Fifty days have passed, and now all the equipment, including a bemo sheet roll forming machine, an electrical curving machine, and an electrical seaming machine, stands ready for shipping. MTC ensures that all products can be finished on time, adhering to all mutually agreed specifications, terms, and conditions.
Clients will use the standing seam roll forming machine to produce bemo roofing with a thickness of 1.2mm aluminum and 0.8mm galvanized steel. In addition to the roll forming machine, the client ordered an electrical curving machine capable of producing curved bemo sheets that can have either convex or concave curving. An electrical seaming machine is also included, which automatically locks or fixes two bemo roofing sheets on clips.
Features and Benefits of the Bemo Sheet Roll Forming Machine
This bemo sheet roll forming machine has been meticulously designed for the production of straight bemo roofing of both the 450/50 profile and the 400/50 profile, all using the same machine. Typically, one bemo sheet roll forming machine can only produce one profile. However, the same stiffening rib specifications on different bemo sheets enable our engineers to create a single machine capable of producing multiple bemo roof panel profiles. The transition from 400/65 to 450/65 is seamlessly achieved through the changing of spacers installed between the rolling tools.
The main components of this standing seam roof panel roll forming machine include:
- A 5TON manual decoiler
- A feeding guide suitable for materials of different thicknesses
- A roll forming section
- A transmission system
- A hydraulic cutter for precision cutting
- A PLC control cabinet for automation and operational control
- A hydraulic oil pump to operate hydraulic components
- Three runout tables for organized handling of finished products
The Standing Seam Roof Panel Machine Process
The production process of bemo roofing using the bemo sheet roll forming machine involves several stages, ensuring a high-quality end product. The decoiler unwinds the coil of aluminum or galvanized steel sheet, feeding it into the machine smoothly. The feeding guide ensures the material is fed accurately into the roll forming section, where it is shaped into the desired profiles.
Once the sheets have been formed, they are cut to length by the hydraulic cutter, ensuring consistent dimensions across all produced panels. The PLC control cabinet allows for precise monitoring and control of the entire process, making adjustments as needed to maintain quality.
Key Advantages of the Bemo Sheet Roll Forming Machine
- Efficiency: This machine operates fully automatically, reducing labor costs and increasing production speed.
- Versatility: The ability to produce different profiles makes this machine highly versatile and adaptable to different project requirements.
- Quality Assurance: The hydraulic cutting system ensures the highest cutting precision, leading to better-fitting panels.
- Ease of Use: The PLC control system simplifies operations, making it easy for operators to manage the machine effectively.
- Durability: Built from high-quality materials and components, the machine is designed for longevity and sustained high performance.
FAQs about the Bemo Sheet Roll Forming Machine
Q1: What types of materials can the bemo sheet roll forming machine work with?
A1: The machine can process aluminum sheets up to 1.2mm thick and galvanized steel sheets up to 0.8mm thick.
Q2: How long does it take to change the production profile on the machine?
A2: Changing the profile from 400/65 to 450/65 typically takes only a few hours, thanks to the adjustable spacers between rolling tools.
Q3: What is the production capacity of the bemo sheet roll forming machine?
A3: The production capacity can vary based on material thickness and profile, but the machine is optimized for high efficiency and output.
Q4: Can the machine produce curved roofing sheets?
A4: Yes, the electrical curving machine included with the order can produce both convex and concave curved bemo sheets.
Q5: How does the PLC control system enhance operational efficiency?
A5: The PLC control system allows for automated adjustments, real-time monitoring, and simple operation, reducing the risk of errors and downtime.
Q6: What maintenance is required for the bemo sheet roll forming machine?
A6: Regular maintenance includes lubricating moving parts, checking hydraulic fluid levels, and ensuring that electrical components are functioning properly.
Q7: What are the dimensions of the final bemo roofing panels produced?
A7: The dimensions of the final panels produced by this machine is 400/450mm widths adjustable and heigth 65mm, standard BEMO size for roofing.
Q8: Is training provided for operating the machine?
A8: Yes, MTC provides training and support for your team to ensure proficient operation of the bemo sheet roll forming machine.
For further inquiries or more detailed specifications, you can find additional information about our bemo sheet roll forming machine.
In conclusion, the bemo sheet roll forming machine exemplifies engineering excellence and operational efficiency. With its capacity to produce multiple profiles and high-quality roofing sheets, it represents a valuable investment for businesses in the construction and roofing industries.
