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Customised Roll Forming Machine

A cold roll forming machine can produce standard metal sheets, like roofing, steel purlins, stud and tracks etc. However, many times we need customized roll forming machines for a variety of applications. For example a cassette type roll forming machine makes multi-profiles through the change of different cassettes; width adjustable roll forming machines is appliable for producing metal wall panels of different widths; container house section roll forming machines are built to manufacture corner posts, top/bottom beams for assembling container houses.
customized roll forming machine

Regular Components of Customized Roll Formers

3T-10T Decoiler
Hydraulic Type with a coil car
Feeding Guide
Feed materials to roll forming unit
Roll Forming Unit
Roll form to required shapes
Hydraulic Cutting
Automatic cutoff as per required lengths and quantities
Exit Tables
Unpowered tube transmission racks
Control System
PLC Control with Inverter and encoder
All our features can be customized to customers
HIGH-PRECISION AND AUTOMATION

Optimize your workforce by upgrading your Customized Profiles Forming Solutions

Width Adjustable Roll Forming Machine

Highlights: Multi-width profiles, Roller Stands Auto Movement

A width adjustable roll forming machine produces metal profiles of varying widths without changing roller sets. Roller stations can be adjusted automatically with precise control over width. For standard profiles, it offers single-side lateral movement, while profiles with punching units use dual-side movement. Carriages run on tracks, and the operator can input lateral distances directly into the PLC, with the machine adjusting automatically. Ideal for manufacturing C and U channels, furring channels, and other profiles with variable widths — perfectly suited for projects requiring fast width adjustments, reduced tooling costs, and optimized production versatility.
Q1: Can the cassette‑type roll forming machine produce multiple profiles without changing the entire machine setup?

A: Yes. The cassette‑type design allows quick swapping of different roller cassettes on a shared machine base. This enables production of multiple profile types such as door frames, wall panels, or roof panels, reducing downtime and tooling costs.

Q3. Can the container house section roll forming machine produce all structural components of a container house in one line?

A: No. Each machine is designed to produce one specific type of profile—for example, wall panels, roof panels, floor joists, corner posts, or door frames. For a complete container house, multiple machines are typically configured in a production line, each dedicated to a single profile type. The machine still integrates forming, cutting, and optional punching operations, controlled by PLC to ensure precise dimensions and efficient production for that profile.

Q5: How does the elevator guide rail roll forming machine ensure precision for thick, high-strength steel?

A: Elevator guide rails require high straightness and parallelism. The machine uses heavy-duty frames, precise roller guides, and synchronized PLC-controlled feed rates. Optional punching and marking units can be integrated without affecting profile tolerance.

Q7: How does MTC handle custom punching or cut-to-length requirements?pipe making lines?

A: All customized machines can integrate punching and cutting stations, with positions and lengths controlled via PLC. For complex profiles, lateral movement of the carriage is synchronized with punching to maintain hole accuracy, even at variable widths.

Q2: How does the width adjustable roll forming machine handle different panel widths?

A: Roller stations can move laterally, either manually or automatically via screw and motor mechanisms. For standard forming, single-side lateral movement suffices. For profiles with punching units, dual-side lateral movement ensures precise hole positioning. The PLC allows input of lateral distances, automatically adjusting the machine.

Q4: Is the unistrut channel roll forming machine suitable for different steel thicknesses and materials?

A: Absolutely. The unistrut solar channel roll forming machine accommodates variable thicknesses (typically 1.5–2.5 mm) and materials including galvanized steel, stainless steel, and pre-painted sheets. Roller spacing and forming sequence are adjustable to ensure consistent profile accuracy and smooth surface finish.

Q6: Can twin-row or double-layer roll forming machines produce two profiles simultaneously?

A: Yes. These machines feature dual forming lines on a single base, each with independent rollers and drive systems. They are ideal for applications requiring high output, such as producing multiple furring channels or metal wall panels in parallel.

Q8: What support does MTC provide after delivery for customized roll forming machines?

A: MTC offers on-site installation, commissioning, operator training, and trial production. Technical support includes PLC programming guidance, maintenance procedures, mold replacement recommendations, and remote monitoring options. Warranty and spare parts service ensure long-term machine reliability.

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    Custom Roll Forming Machines was last modified: November 3rd, 2025 by MAXON®
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