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Cassette Roll Forming Machine

A cassette roll forming machine is a type of advanced roll forming equipment which is designed to produce various cold formed section channels by quick changing different cassettes that share a common machine base.

The machine operates based on the roll forming process, where a continuous metal strip is passed through a series of rollers that gradually shape it into the desired profile. However, what sets a cassette roll forming machine apart is its ability to create modular cassettes with unique interlocking features. These interlocking mechanisms allow the cassettes to seamlessly fit together, forming a unified and aesthetically pleasing exterior.
When you are going to buy a double layer roll forming machine or an all-in-one roll forming machine, usually you need to show all your required drawings to roll forming machines manufacturers so that they can design and build a machine as per you needs; and when you need to make extra products in the future, you need to buy extra roll formers which will be a big investment (if you do need to make extra products in the future); but with a cassette type roll forming machine, you don’t need to worry about the future production plan. People like cassette type roll forming machine because they can assemble different cassettes on the main machine base to roll form different metal products. Even in the future, a cassette roll forming machine offers the owner availabilities for manufacturing more extra products and the owner only needs to purachse different cassettes instead of another roll forming machine line. The cassette type roll former typically consists of several sets of precisely engineered rollers, each responsible for shaping specific features of the cassette profile. These rollers can be customized to create different cassette designs, providing versatility and adaptability to various architectural styles.
cassette roll forming machine

Brief Introduction of Cassette Type Roll Forming Machine

A cassette type roll forming machine shall have several sets of individual cassettes which consists of different rolling tools, shafts, and forming stands. Like a conventional roll former, a cassette roll forming machine also consists of de-coiler, roll former, transmission system, hydraulic system, sometimes cooling system, cut-off tooling, and control system, but the biggest difference is the roll former.

The roll former in a conventional roll forming machine has rolling tools with shafts mounted on the roll forming stands and the forming stands are welded or fixed with screws to the machine base; while the roll former in a cassette roll former is composed of two main parts: Main Roll forming Base, and Rolling Tools.

There is only one roll forming base, but the rolling tools are divided into a few sections (2-4 sections) and each section consists of six to eight rolling tools with shafts mounted on the roll forming stands which are welded or fixed by screws to a subsidiary machine base, the subsidiary base is normally made of metal plate, c channels, h beam, or square tubes etc, and we call these sections with rolling tools and shafts mounted on the subsidiary bases Cassettes.

Technical Specifications of Cassette Type Roll Forming Machine

Material: Hot-dipped galvanized steel coils;
Thickness of Material: 0.8mm-1.2mm;
Coil Width: 1219/1250mm;
Coil Weight: 5 Tons;
Roller Stations: 26-33 stations;
Diameter of Shaft: 76mm;
Material of Shaft: 45# steel;
Material of roller: 45#steel with quenching treatment and coated with hard chrome 0.05mm thickness;
Rolling stands structure: conjoint type;
Machine Frame stand: 36#H Beam welded structural steel;
Forming speed: 0-12m/min;
Main Power: 2*11KW motor;
Overall Dimensions: 13500mmx1500mmx1300mm;
Weight of the machine: Appro.12 Tons;
Cutting: hydraulic cutting with three cutting blades method;
Material of Cutting Blades:Cr12 steel;
Hydraulic Power:4KW;
Cutting lengths and quantites: Automatically cutting according to the length and quantities the clients set on the touch screen;
PLC Control Box:700mmx1000mmx300mm;
Control system: Panasonic PLC, Inverter, CHNT transformer and Omron encoder;
Standard Electricity Demand: 380V/50/60HZ/3phase (a transformer will be required for different input Voltage);
“You’ve made such a great roll forming equipment that helps me complete my projects so much faster and easier. ”

We make things easy for projects.

Roll forming machine usually is always our first choice as long as we need to produce metal sheet or steel section products. A roll forming machine can do automatic jobs of bending, cutting, pressing for holes and slots, and straightening etc.

Roll forming machines have so many advantages over press brake and shearing machines! With rollforming equipment, we can save much more time, working area, money as well as labors.

There are numourous applications where we need a roll forming machine. For example, we need roll forming machines to produce metal roofing and wall/siding. We must use decking roll forming machines to produce metal or steel decking for roofing and floor. Guardrail roll forming machines are used for producing crash barriers or guard rails on highway construction. Besides, we can find in the markets c/z steel purlin roll forming machines, top hat purlin roll formers; stud and track roll former for light weight steel buildings; down pipe roll forming machines and roll forming machines for door products etc.

Referenced Projects of Customized Roll Formers

MTC is specialized in supplying customized roll forming machine for a variety of applications, like a cassette type roll forming machine has been made to make multi-profiles through the change of different cassettes; width adjustable roll forming machines have been designed for producing metal wall panels of different widths; container house section roll forming machines have been built for the manufacturing of steel posts, and top/bottom beams used for assembling container houses
Cassette Type Roll Forming Machine was last modified: July 24th, 2023 by MAXON®

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