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Roller Shutter Door Track Roll Forming Machine
Rolling shutter door track roll forming machine is a specialized industrial equipment used to manufacture rolling shutter door tracks. Rolling shutter doors are commonly used in commercial, industrial, and residential settings to provide security, protection from the elements, and ease of access.
The roll forming process is the core function of this machine. It starts by feeding a continuous metal strip, usually made from galvanized steel or other durable materials, into the roll former. This rolling shutter door track roll forming machine then guides the metal strip through a series of carefully designed rollers and dies. These rollers gradually shape the flat metal strip into the specific profile required for the rolling shutter door track.
The roll forming process is the core function of this machine. It starts by feeding a continuous metal strip, usually made from galvanized steel or other durable materials, into the roll former. This rolling shutter door track roll forming machine then guides the metal strip through a series of carefully designed rollers and dies. These rollers gradually shape the flat metal strip into the specific profile required for the rolling shutter door track.
“A rolling shutter door track is a rail or channel in which rolling shutter doors (made up of small horizontal interlocking roller shutter slats or rolling shutter door panels) are guided when raised up and lowered down to open or close.“
Rolling shutter door track or guide rails are usually made out of galvanzied steel or cold rolled steel strips with thickness 1.2-2mm and whenever there is a roller shutter door or a sliding door installed, there will be the door track or guide rails.
There are different types of rolling shutter door track or guide rails used for rolling shutter doors and it is important to make clear what kind of door tracks used in your markets before purchasing a rolling shutter door track roll forming machine or rolling shutter door guide rail roll forming machine.
There are different types of rolling shutter door track or guide rails used for rolling shutter doors and it is important to make clear what kind of door tracks used in your markets before purchasing a rolling shutter door track roll forming machine or rolling shutter door guide rail roll forming machine.
Table of Contents
Brief Introduction of Rolling Shutter Door Track Roll Forming Machine
The rolling shutter door track typically has a curved “U” shape with precisely formed edges and perforated holes for easy mounting and installation. The rolling shutter door track roll forming machine ensures consistent dimensions and smooth surfaces to ensure the smooth and reliable operation of the rolling shutter door.
The roll forming process is continuous, allowing for high-volume production and cost-efficiency. Modern rolling shutter door track roll forming machine often come with computerized controls, allowing operators to adjust the machine settings for different track profiles easily. This adaptability enables the production of tracks in various sizes and specifications to suit different door designs and customer requirements..
There are a variety of rolling shutter door tracks used in the markets, so the width of steel strips varies accordingly. In the rolling shutter tracks or rails, always the galvanized steel rolling shutter slats, pre-painted rolling shutter door panels and PU rolling shutter slats are guided.
Due to the heavy duty materials a rolling shutter door guide rail roll forming machine usually bends, there are two types of transmission available for customers to choose: Chain-brackets transmission and Gear-box transmission.
A rolling shutter door track roll forming machine for the production of rolling shutter door guide rails generally consists of a decoiler, leveler, main roll forming machine, transmission system (chain-brackets or gearbox), cutting tool, hydraulic oil pump, PLC control cabinet and runout tables.
The roll forming process is continuous, allowing for high-volume production and cost-efficiency. Modern rolling shutter door track roll forming machine often come with computerized controls, allowing operators to adjust the machine settings for different track profiles easily. This adaptability enables the production of tracks in various sizes and specifications to suit different door designs and customer requirements..
There are a variety of rolling shutter door tracks used in the markets, so the width of steel strips varies accordingly. In the rolling shutter tracks or rails, always the galvanized steel rolling shutter slats, pre-painted rolling shutter door panels and PU rolling shutter slats are guided.
Due to the heavy duty materials a rolling shutter door guide rail roll forming machine usually bends, there are two types of transmission available for customers to choose: Chain-brackets transmission and Gear-box transmission.
A rolling shutter door track roll forming machine for the production of rolling shutter door guide rails generally consists of a decoiler, leveler, main roll forming machine, transmission system (chain-brackets or gearbox), cutting tool, hydraulic oil pump, PLC control cabinet and runout tables.
Technical Specifications of Roller Shutter Door Track Roll Forming Machine
- Uncoiler: Manual Uncoiler
- Loading Weight: 3T
- Inner Diameter: 480-520mm
- Outer Diameter: Max 1250mm
- Leveler: with a Feeding Guide Unit
- 7-Roller Leveler: 3 rollers up and 4 rollers down with no power
- Leveling Thickness: 2mm maximum
- Diameter of Leveling Roller: 76mm
- Main Structure of the Machine: 36# “H” Beam Steel
- Rolling Stations: 18 stations
- Forming Speed: Approx. 8-12m/min
- Diameter of Shaft: 65mm
- aterial of Shaft: 45# steel with heat treatment
- Material of Roller: Gcr15 Bearing Steel
- Transmission: Chains-bracket
- Main Motor Power: 11KW (subjected to final design)
- Cutting: Hydraulic cutting
- Cutting Length and Quantity: Clients can set the required length and quantity on the PLC touch screen
- Electrical Motor Power: 3KW (subjected to final design)
- Tolerance of Cutting Length: +/-2mm
- PLC Control Box: 700mmx1000mmx300mm
- Computer Control System: Panasonic PLC
- Encoder: Omron Brand
- Voltage: 380V, 50Hz, 3 phase
“You’ve made such a great roll forming equipment that helps me complete my projects so much faster and easier. ”
We make things easy for projects.
Roll forming machine usually is always our first choice as long as we need to produce metal sheet or steel section products. A roll forming machine can do automatic jobs of bending, cutting, pressing for holes and slots, and straightening etc.
Roll forming machines have so many advantages over press brake and shearing machines! With rollforming equipment, we can save much more time, working area, money as well as labors.
There are numourous applications where we need a roll forming machine. For example, we need roll forming machines to produce metal roofing and wall/siding. We must use decking roll forming machines to produce metal or steel decking for roofing and floor. Guardrail roll forming machines are used for producing crash barriers or guard rails on highway construction. Besides, we can find in the markets c/z steel purlin roll forming machines, top hat purlin roll formers; stud and track roll former for light weight steel buildings; down pipe roll forming machines and roll forming machines for door products etc.
Roll forming machines have so many advantages over press brake and shearing machines! With rollforming equipment, we can save much more time, working area, money as well as labors.
There are numourous applications where we need a roll forming machine. For example, we need roll forming machines to produce metal roofing and wall/siding. We must use decking roll forming machines to produce metal or steel decking for roofing and floor. Guardrail roll forming machines are used for producing crash barriers or guard rails on highway construction. Besides, we can find in the markets c/z steel purlin roll forming machines, top hat purlin roll formers; stud and track roll former for light weight steel buildings; down pipe roll forming machines and roll forming machines for door products etc.
Related Steel Door Component Roll Formers
The most common door components roll forming machines that can be found in the markets are like steel rolling shutter panel roll forming machine, rolling shutter slat roll forming machine, door track or guide rail roll forming machine and steel safety door frame roll forming machine etc.
