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2 Wave Highway Guardrail Machine Gearbox Driven

$103,000.00

This highway guardrail roll forming machine gearbox driven with integrated punching and cutting for sale. High-speed, low-maintenance, and customizable for all highway safety projects. Supports 2.0–3.5 mm steel, W-beam, 2-wave, and crash barrier production with consistent quality.

Coming as a standard configuration, a 10T hydraulic decoiler with coil car. There is an optional equipment for auto stacker that can save labor costs to stack or pack the finished guardrails or crash barriers. We can also build 3 wave guardrail machine as well as 2-wave and 3-wave crash barriers interchangeable roll forming machine. Please contact us for any customization.

Description

This 2 Wave Highway Guardrail Machine Gearbox Driven is a heavy duty roll forming equipment for manufacturing 2-3.5mm 2-wave highway guardrails or w beam crash barriers.

Introduction: What is a Highway Guardrail?

Highway Guardrail & Post

A 2 wave highway guardrail is a safety barrier installed along roads, highways, and expressways to prevent vehicles from veering off the road or entering dangerous zones. Typically made from galvanized steel, guardrails are designed to absorb impact energy and minimize vehicle damage during accidents. They come in various forms such as W-beam, U-channel, and 2-wave profiles, offering reliable roadside protection for both motorists and pedestrians.

Guardrails are essential components in modern road safety infrastructure. They are widely used along expressways, bridges, tunnels, and sharp curves to ensure safe traffic flow and reduce accident severity.

2 Wave Highway Guardrails


Gear-box Driven 2 Wave Highway Guardrail Roll Forming Machine Characteristics

To manufacture these highway guardrails efficiently, the gearbox driven is an essential piece on this highway guardrail roll forming machine. This heavy-duty guardail machine transforms flat steel sheets into pre-designed guardrail profiles through a series of precision rollers, ensuring consistent shape and accurate dimensions for each section. The gear-box driven system provides stable operation, smooth transmission, and long service life, making it highly reliable for continuous and large-scale production.

There are different different type roll forming machines available for sale based on different guardrail types, including 2 wave highway guardrail machines, crash barrier roll forming machines, and expressway guardrail roll forming machines, making it versatile for different highway safety projects. The line can handle cold-rolled steel sheets of varying thicknesses, accommodating different project requirements while maintaining high precision and quality.

In addition, this automatic highway guardrail making machine integrates functions such as punching, cutting, and stacking, which significantly reduces manual labor and accelerates production. Operators can easily adjust the system to produce customizable profile sizes, ensuring that each guardrail meets exact specifications.

Learn more about the working process in our Highway Guardrail Roll Forming Machine Guide

Whether you are producing guardrails for highways, bridges, tunnels, or crash barriers, this gear-box driven W beam guardrail roll forming machine offers reliable performance, minimal maintenance, and superior product quality, making it an ideal solution for modern guardrail manufacturing needs.


Key Features

  • Gear-box driven system for smooth transmission and long-term durability.
  • Automatic roll forming line with punching, cutting, and stacking functions.
  • High precision and consistent product quality.
  • Suitable for cold-rolled steel sheets of different thicknesses.
  • Low noise, energy-saving, and user-friendly operation.
  • Suitable for multiple guardrail types including W-beam, 2-wave, and crash barriers.

Technical Parameters

Parameter Specification
Machine Type Highway Guardrail Roll Forming Machine (Gear-Box Driven)
Profile Type W-beam, 2-wave, U-channel, crash barrier
Material Thickness 2.0–3.5 mm
Forming Speed 0-15 m/min
Shaft Diameter 90 mm
Roller Stations 15 stations
Punching & Cutting Method Pre-punching & Post Hydraulic cutting, PLC control
Decoiler Type Hydraulic decoiler
Motor Power 30 kW
Overall Dimensions 12 m (L) x 1.5 m (W) x 1.5m (H)
Weight 10-12 tons
Control System PLC with HMI interface

FAQs

  1. What types of guardrail profiles can this machine produce?
    It can produce W-beam, 2-wave, crash barrier profiles. Capable to be customized according to project requirements.

  2. What is the production speed of the W beam highway guardrail roll forming machine?
    The forming speed ranges from 0-15 meters per minute, depending on the profile and material thickness.

  3. What material thickness can the machine handle?
    The machine can process steel sheets from 2.0 mm up to 3.5 mm thick.

  4. Is the machine easy to operate for beginners?
    Yes, it comes with a PLC control system and HMI interface, allowing easy operation and monitoring.

  5. Can the machine include punching and cutting functions?
    Absolutely. It is equipped with hydraulic pre-punching and hydraulic post-cutting systems for seamless production.

  6. How is the machine powered?
    The gear-box driven system is powered by a 30 kW motor, ensuring stable and durable operation.

  7. Does it support customization?
    Yes, roller stations and machine configuration can be adjusted to produce different guardrail profiles.

  8. What is the lifespan of the machine?
    With proper maintenance, the gear-box driven highway guardrail roll forming machine can last more than 20 years.

Upgrade Your Guardrail Manufacturing Today

For manufacturers and construction companies looking to produce high-quality highway guardrails, the gearbox driven w beam guardrail roll forming machine is an indispensable solution. It combines efficiency, precision, and durability, making it ideal for producing expressway guardrails, crash barriers, and 2-wave profiles. With robust technical support and customizable features, this machine ensures your guardrail production meets both safety and quality standards.

Ready to boost your production efficiency and deliver superior guardrails? Contact us today to get a detailed quote or consultation, and take the first step towards modern highway guardrail manufacturing!

2 Wave Highway Guardrail Machine Gearbox Driven was last modified: January 1st, 2026 by MAXON®

Additional information

Weight 12000 kg
Dimensions 12000 × 1500 × 1500 mm

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