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Metal Stud Furring Channel Roll Forming Machine
Furring channel is a hat-shaped corrosion-resistant framing component used to furr out masonry walls and ceiling assemblies. In concrete wall applications, furring channel is installed vertically to the wall surface using concrete nails or power-driven fasteners. Gypsum panels are then screw-attached to the furring channels. In simple terms, furring channels are essentially battens that are used in conjunction with specified clips as a means to provide a stable framework for fixing plasterboard to walls and ceilings.
The construction industry continually seeks innovative solutions to improve efficiency, speed, and quality during the building process. In this pursuit, the Stud Furring Channel Roll Forming Machine has emerged as a game-changer, revolutionizing the production of stud furring channels used in framing systems. This advanced machinery streamlines the manufacturing process, allowing for the rapid and precise production of stud furring channels that form the backbone of sturdy and reliable wall and ceiling assemblies.
Metal stud furring channel roll forming machines are designed for the manufacturing of hat shaped furring channels used to build lightweight or light gauge steel buildings. Being one of the roll forming machines for the production of lightweight or light gauge steel frames, a stud furring channel roll forming machine or hat channel roll forming machine produces metal furring channels or hat channels continuously and automatically from galvanized steel of 0.6-1.2mm thickness as main components of steel roof trusses on lightweight or light gauge buildings.
Metal stud furring channel roll forming machines are designed for the manufacturing of hat shaped furring channels used to build lightweight or light gauge steel buildings. Being one of the roll forming machines for the production of lightweight or light gauge steel frames, a stud furring channel roll forming machine or hat channel roll forming machine produces metal furring channels or hat channels continuously and automatically from galvanized steel of 0.6-1.2mm thickness as main components of steel roof trusses on lightweight or light gauge buildings.
Table of Contents
Brief Introduction of Metal Stud Furring Roll Forming Machine
On a heavy gauge metal or steel structural building, people always use C steel purlins or Z steel purlins to build the steel frames and roof trusses, while Metal furring channels or roof channels climb to the top of components lists for roof trusses of lightweight or light gauge steel frames.
The metal furring channels or hat channels are produced from thin galvanized steel (0.6-1.2mm thickness) by roll forming machines and a metal furring channel or hat channel roll forming machine, like other lightweight or light gauge steel frame roll forming machines, generally consists of a manual decoiler, a feeding unit, an embossing rolling tool, a roll forming unit, a cutting unit, a transmission system, a cutting unit, a hydraulic oil pump, a PLC control system and runout tables.
The Stud Furring Channel Roll Forming Machine is a state-of-the-art manufacturing system designed to create stud furring channels used in modern construction projects. Furring channels, commonly made from galvanized steel or other metals, provide the structural framework for interior walls, ceilings, and partitions. The machine offers a seamless and efficient process, from raw material coils to the finished and accurately shaped stud furring channels.
The metal furring channels or hat channels are produced from thin galvanized steel (0.6-1.2mm thickness) by roll forming machines and a metal furring channel or hat channel roll forming machine, like other lightweight or light gauge steel frame roll forming machines, generally consists of a manual decoiler, a feeding unit, an embossing rolling tool, a roll forming unit, a cutting unit, a transmission system, a cutting unit, a hydraulic oil pump, a PLC control system and runout tables.
The Stud Furring Channel Roll Forming Machine is a state-of-the-art manufacturing system designed to create stud furring channels used in modern construction projects. Furring channels, commonly made from galvanized steel or other metals, provide the structural framework for interior walls, ceilings, and partitions. The machine offers a seamless and efficient process, from raw material coils to the finished and accurately shaped stud furring channels.
6 Main Characteristic of Top Hat Channel Roll Forming machine
Precision Roll Forming
The machine utilizes a precise roll forming process that shapes metal coils, typically galvanized steel or other metals, into the desired profile of stud furring channels.
Customization Options
The machine offers flexibility in design, allowing manufacturers to easily adjust and customize the settings to produce stud furring channels of various sizes, thicknesses, and profiles.
Cost-Effectiveness
Integrating the roll forming machine into the production process brings significant cost benefits.
High Production Speed
Stud furring channel roll forming machines are designed for rapid production, significantly increasing output compared to traditional methods.
Automated Operation
The Stud Furring Channel Roll Forming Machine is equipped with a computer-controlled system, minimizing the need for manual intervention.
Consistent Quality
Consistency is a critical aspect of construction to ensure the stability and longevity of buildings.
Technical Specifications of Metal Furring Hat Channel Roll Forming Machine
- Decoiler: Manual decoiler;
- I.D: 508-610; O.D: 1000-1200mm;
- Weight Capacity Of Decoiler: 3 Tons;
- Roll Diameter: 70mm;
- Forming Roller stand: 14 stations;
- Roller material: 45# steel coated with hard chrome;
- Forming Speed: 0-12 m/min (not including punching or cutting);
- Machine Frame stand: Welded structural steel;
- Thickness of stands mounted plates: 18mm;
- Main Power: 5.5KW;
- Cutting type: Hydraulic stop-to-cut;
- Hydraulic power: 3 Kw;
- Material of cutting blade: Cr12 Steel with quenching treatment;
- Electrical control system: Japanese Panasonic PLC with inverter and Omron encoder;
- Voltage: 380V, 3 Phase 50Hz
“You’ve made such a great roll forming equipment that helps me complete my projects so much faster and easier. ”
We make things easy for projects.
Roll forming machine usually is always our first choice as long as we need to produce metal sheet or steel section products. A roll forming machine can do automatic jobs of bending, cutting, pressing for holes and slots, and straightening etc.
Roll forming machines have so many advantages over press brake and shearing machines! With rollforming equipment, we can save much more time, working area, money as well as labors.
There are numourous applications where we need a roll forming machine. For example, we need roll forming machines to produce metal roofing and wall/siding. We must use decking roll forming machines to produce metal or steel decking for roofing and floor. Guardrail roll forming machines are used for producing crash barriers or guard rails on highway construction. Besides, we can find in the markets c/z steel purlin roll forming machines, top hat purlin roll formers; stud and track roll former for light weight steel buildings; down pipe roll forming machines and roll forming machines for door products etc.
Roll forming machines have so many advantages over press brake and shearing machines! With rollforming equipment, we can save much more time, working area, money as well as labors.
There are numourous applications where we need a roll forming machine. For example, we need roll forming machines to produce metal roofing and wall/siding. We must use decking roll forming machines to produce metal or steel decking for roofing and floor. Guardrail roll forming machines are used for producing crash barriers or guard rails on highway construction. Besides, we can find in the markets c/z steel purlin roll forming machines, top hat purlin roll formers; stud and track roll former for light weight steel buildings; down pipe roll forming machines and roll forming machines for door products etc.
Related Light Gauge Steel Frame Roll Formers
The most widely used lightweight or light gauge steel frame roll forming machines that can be found in the markets are like, metal stud and track roll forming machine, roof truss roll forming machine, top roof hat purlin roll forming mahine, roof and ceiling batten roll forming machine, and furring and hat channel roll forming machine etc.
