A metal sheet embossing machine line is always required for the production of raised or sunken designs or relief in sheet metal continuously from unrolling or uncoiling, embossing and recoiling.

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Embossed metal sheet

Metal sheet embossing is a stamping process to produce various designed patterns in sheet metal by passing the sheet in roll or a strip of metal between rolls of the desired patterns. Metal sheet or steel coil is fed into the male and female roller dies on a sheet metal embosser so that a pattern or a design will be engraved on the metal sheet.

Different designed patterns can be embossed by changing the designing of roller dies on the embossing machine. A metal sheet embosser produce the patterns on each every fed piece of metal sheets, while a metal sheet embossing machine line can produce designed patterns continuously on uncoiled or unrolled metal sheet and after the embossing process, the embossed metal sheet will be re-rolled or re-coiled for other purposes.

Brief Description of Metal Sheet Embossing Machine Line:

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Individual metal sheet embosser for 3mm thickness galvanized steel

A metal sheet embossing machine line designed by MAXON is technically capable to produce customized patterns on metal sheets with thickness up to 3mm thickness and width up to 1500mm. The metal materials a metal sheet embossing machine line usually handles with are galvanized steel, pre-painted steel, aluminum and stainless steel etc.

In all sheet metal embosser we design and build, the upper roll blocks are stationary, while the bottom roll blocks are adjustable up and down for the feeding of different thickness materials. Depends on different purposes, there will be two options for customers to produce various patterns on metal sheets: an individual Sheet Metal Embosser and a continuous Metal Sheet Embossing Machine Line.

An individual sheet metal embossing machine consists of two main roller dies, a main motor, embosser base structure and control system, while a continuous metal sheet embossing machine line consists of a  decoiler (most of time Hydraulic Decoiler), a sheet metal embosser, a recoiler (the same as decoiler), and control system.

Technical Parameters of Sheet Metal Embossing Machine Line:

embossing-machine

Hydraulic Decoiler (5-15TON)

  • Motor power of uncoil: 4-11KW;
  • Power of hydraulic expansion:5.5-11 KW;
  • Raw material: Prepainted steel, Galvanized steel, Alloy Aluminum, Stainless steel;
  • Inner diameter of coil: 508mm—610mm;
  • Outer diameter of coil: φ1500mm;
  • Weight of Coil: 5-15T;
  • Thickness of sheet: 3mm maximum;
  • Width of sheet: 1250mm maximum;
  • Speed of uncoil: 0-15m/min;

Embossing Machine

  • Coil Width: 1500mm maximum;
  • Coil Thickness: 3mm maximum;
  • Working Speed: 15m/min;
  • Material of Rollers: 42CrMO alloy steel;
  • Hardness of Roller: HRC58-60;
  • Roller Size: 440mmx1600mm (subject to final designing);
  • Main Power: 11KW;
  • Depth of Patterns: Adjustable;
  • PLC Control: Mitsubishi of Japan;
  • Electricity: 380V/50HZ/3ph;

Hydraulic Recoiler (5-15TON)

  • Motor power of uncoil: 4-11KW;
  • Power of hydraulic expansion:5.5-11 KW;
  • Raw material: Embossed steel;
  • Inner diameter of coil: 508mm—610mm;
  • Outer diameter of coil: φ1500mm;
  • Weight of Coil: 5-15T;
  • Thickness of sheet: 3mm maximum;
  • Width of sheet: 1250mm maximum;
  • Speed of uncoil: 0-15m/min;
  • Speed Control: Frequency Converter;